Working Principle
Through the rotation of the rotor of the rotary pump inside the pump body, a change in volume is formed, sucking the mango jam from the material cylinder and conveying it to the filling head. Then, the servo motor precisely controls the rotation speed and the number of rotation turns of the rotor to achieve the quantitative filling of the mango jam.
Structural Composition
Filling System: It includes the material cylinder, rotary pump, filling head, etc., and is the core component for realizing the filling of mango jam.
Transmission System: Composed of components such as the motor, speed reducer, and coupling, it provides power for the rotary pump and other moving parts.
Control System: Usually, the combination of PLC and touch screen is adopted to realize the setting and control of parameters such as the filling volume, filling speed, and filling time.
Conveying System: It includes components such as the conveyor belt, bottle feeding star wheel, and bottle discharging star wheel, which are used to convey empty bottles and filled finished bottles.
Frame and Shell: Made of stainless steel materials, it plays the role of supporting and protecting the internal components of the equipment, while ensuring the hygiene and aesthetics of the equipment.
Equipment Features
High-precision Measurement: The cooperation between the servo motor and the rotary pump can precisely control the filling volume of the mango jam, and the error can be controlled within a small range.
Suitable for High-viscosity Materials: The working principle of the rotary pump makes it particularly suitable for filling high-viscosity materials like mango jam, and it can stably and smoothly convey the materials.
Good Compatibility: By replacing filling heads of different specifications and adjusting relevant parameters, etc., it can adapt to packaging containers of different capacities and shapes.
Hygienic and Safe: The components in contact with the mango jam are all made of materials that meet food hygiene standards, such as 304 stainless steel, etc. The surface is smooth, there are no sanitary dead corners, and it is convenient for cleaning and disinfection.
High Degree of Automation: It can realize a series of operations such as automatic feeding, automatic filling, and automatic capping, reducing manual intervention, improving production efficiency, and reducing labor intensity.
Maintenance
Daily Maintenance: After each use, the residual mango jam on the surface and inside of the equipment should be cleaned up in a timely manner to prevent the jam from drying and affecting the performance of the equipment. Check whether the connections of all components are loose, whether the transmission components are operating normally, and whether there are abnormal phenomena such as overheating and short circuits in the electrical components.
Regular Maintenance: Regularly check and replace vulnerable parts such as the rotor and seals of the rotary pump. Add lubricating oil or grease to components such as the speed reducer and motor of the transmission system, and conduct a comprehensive inspection and maintenance of the electrical system.
