The servo - rotor - pump maltose filling machine takes the rotor pump as its core component. The rotor pump is usually composed of a pair of synchronously rotating rotors (such as gear rotors, cam rotors, etc.). When the rotors rotate inside the pump body, they periodically change the volume of the pump chamber. As the rotors turn, the liquid is sucked into the pump chamber, then carried to the outlet with the rotation of the rotors, and finally extruded under pressure, thus achieving liquid transportation. It can stably transport high - viscosity materials like maltose.
Under the action of the rotor pump, maltose is conveyed from the liquid storage tank to the filling head. The filling head is equipped with high - precision valves and flow control devices. When the packaging container reaches the filling position, the valve of the filling head opens, and maltose flows into the container under the pressure of the pump. The filling volume is precisely controlled by controlling the opening time of the valve or the rotation speed of the pump.
It includes components such as motors, reducers, and transmission chains, providing power for the movement of various components of the filling machine.
Generally, it consists of measuring containers, load cells, etc., responsible for quantitatively measuring maltose.
It is mainly composed of components such as filling heads and filling valves, tasked with filling maltose into containers.
It usually consists of a PLC (Programmable Logic Controller) and a touch - screen. Operators can set parameters such as filling volume and filling speed on the touch - screen, and the PLC controls the actions of various components according to the set parameters.
The cooperation between the servo system and the rotor pump can accurately control the flow rate, keeping the filling error within a small range and meeting the packaging requirements of different capacities.
It can well adapt to the high - viscosity characteristics of maltose, stably and evenly carry out transportation and filling. It can also fill other liquids, pastes, and other materials with different viscosities.
The filling head generally adopts anti - dripping and lifting filling devices. After filling, it can effectively prevent maltose from dripping and stringing, keeping the packaging container and the working environment clean.
Components in contact with maltose, such as the pump body, pipes, and filling heads, are mostly made of stainless - steel materials that meet food hygiene standards, ensuring that the material is not contaminated.
With a high degree of automation, processes from maltose transportation to filling can be automatically completed, reducing manual operations, improving production efficiency, and reducing labor intensity.
Precise measurement and filling control make the filling volume of each bottle of maltose accurate and consistent, improving the stability and consistency of product quality, which is conducive to enhancing the brand image.
High - precision filling reduces material waste, and the high degree of automation reduces labor costs and losses caused by manual errors.
