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Servo rotor pump honey filling machine is an advanced equipment for honey filling

Publication time:2025-02-11

Working Principle

Power Transmission

The servo motor provides precise power. It drives the rotation of the rotor of the rotor pump through a transmission device, achieving stable power transfer.

Material Conveyance

The rotor of the rotor pump rotates inside the pump body, periodically changing the volume of the pump cavity. When the rotor turns, honey is sucked into the pump cavity. As the rotor rotates, the honey is carried to the outlet, extruded under pressure, and then conveyed to the filling head.

Quantitative Filling

Based on the set filling volume, the control system accurately controls the rotational speed and number of rotations of the servo motor. Consequently, it precisely controls the operation of the rotor pump, enabling accurate control of the honey filling volume. The set amount of honey is filled into the container.

Structural Composition

Storage Tank

It is used to store the honey to be filled. Usually, it has a certain capacity and functions such as heat preservation and agitation to ensure the fluidity and uniformity of the honey.

Rotor Pump

As the core component, it consists of the pump body, rotor, seals, etc. The rotor comes in various shapes and structures, such as gear rotors and cam rotors. The rotation of the rotor enables the conveyance of honey.

Servo Motor

It provides power for the rotor pump and accurately controls the rotation speed and number of rotations of the rotor inside the pump body, thus precisely controlling the conveying volume of honey and the filling speed.

Filling Head

Located at the lower part of the equipment, it accurately fills the honey conveyed from the rotor pump into the container. Its design and structure affect the filling accuracy and speed. It is usually equipped with high - precision valves and flow control devices.

Control System

It adopts control technologies such as PLC (Programmable Logic Controller) to achieve overall control of the filling machine. This includes operations such as setting the filling volume, adjusting the filling speed, starting and stopping the equipment. It can also be linked with other devices to realize the operation of an automated production line.

Conveying System

It includes devices such as conveyor belts, chains, or rollers. It is used to convey empty containers to the filling position and transport the filled containers out, ensuring the continuous supply and smooth flow of containers.

Performance Characteristics

High - Precision Filling

The precise cooperation between the servo motor and the rotor pump enables high - precision filling. The filling error can be controlled within a small range, generally within ±1%, ensuring that the filling volume of each bottle of honey is accurate and consistent.

Suitable for High - Viscosity Materials

The working principle of the rotor pump enables it to overcome the high - viscosity resistance of honey, achieving stable conveyance and filling. Whether it is low - concentration or high - concentration honey, it can be filled with excellent results.

Good Hygiene Performance

The components in contact with honey are usually made of food - grade materials such as 304 or 316L stainless steel. The surface is smooth, making it difficult for honey to remain, and it is easy to clean and disinfect, meeting food hygiene and safety standards.

Stable and Reliable Operation

The working process of the rotor pump is relatively stable. During long - term filling operations, it can maintain a stable flow rate and pressure, reducing equipment failures and filling quality problems and improving production efficiency.

Easy to Operate

The equipment usually adopts automated control, which is simple and convenient to operate. Parameters such as the filling volume and filling speed can be easily set and adjusted through a touch screen or control panel. It can also achieve multiple operation modes such as manual, foot - pedal intermittent filling, or automatic intermittent filling.

High Filling Efficiency

It can achieve continuous and rapid filling, meeting the filling needs of large - scale honey production enterprises, improving production efficiency, and reducing labor costs.

Application Scenarios

Honey Production Enterprises

It is used to fill different varieties and concentrations of honey into various containers such as glass bottles, plastic bottles, and barrels, meeting the needs of large - scale production and different packaging specifications.

Food Processing Factories

When producing foods containing honey ingredients, such as jam, honey cakes, honey biscuits, etc., it can be used to accurately add honey to the products.

Health Product Factories

When producing honey - based health products, such as honey oral liquids and honey capsules, it can accurately fill honey into the corresponding packaging containers, ensuring the quality and accurate dosage of the product