Working Principle
Working Principle of Rotor Pump: The rotor pump mainly consists of a pair of synchronously rotating rotors, such as gear rotors, cam rotors, etc. These rotors rotate within the pump body and transport liquids by periodically changing the volume of the pump chamber. When the rotors turn, the liquid is sucked into the pump chamber. As the rotors rotate, the liquid is carried to the outlet and then extruded under pressure to achieve liquid transportation.
Filling Process: Under the action of the rotor pump, the liquid is transported from the liquid storage tank to the filling head. The filling head is usually equipped with high-precision valves and flow control devices. When the container reaches the filling position, the valve of the filling head opens and the liquid flows into the container under the pressure of the pump. The filling volume can be accurately controlled by adjusting the opening time of the valve or the rotation speed of the pump.
Features
High-Precision Filling: Equipped with a servo system, it can achieve accurate control of the filling volume, ensure the accuracy and consistency of each filling, reduce product errors, and generally control the filling error within a small range, usually within ±1%.
Strong Material Adaptability: It can fill various materials with different forms and properties, such as liquids, pastes, sauces, and pastes containing soft particles. It has a wide range of adaptability and can meet the filling needs of different hot pot bases, such as spicy sauces, clear soup bases, and bases containing meat pieces or spice particles.
Fast Filling Speed: It can greatly improve production efficiency and meet the needs of large-scale production. Its filling speed is significantly higher than that of traditional filling machines, which can effectively shorten the production cycle and improve the production capacity of enterprises.
Excellent Material Quality: All the flow-through parts are made of 304 stainless steel, which has good corrosion resistance and hygiene. The materials are not contaminated, meeting the strict standards of the food and pharmaceutical industries and ensuring the quality and safety of hot pot bases.
Low-Pulsation Transportation: The structural design of the cam rotor pump makes the material transportation stable, reduces pulsation, and avoids damaging the physical properties of the materials. Especially for some components of hot pot bases that are sensitive to shear force, such as oils and spices, their original characteristics can be better maintained.
Strong Self-Priming Ability: It does not require additional auxiliary equipment and can suck in materials by itself, which is convenient for operation, reduces the complexity and cost of the equipment, and is also convenient for use in different production environments.
Easy to Clean and Maintain: It has a relatively simple structure without complex internal structures, and is easy to clean. This is conducive to quickly changing the filling materials, reducing cross-contamination, effectively saving cleaning time and labor costs, and improving the equipment's efficiency.
Customizable: The manufacturer supports customization and can carry out personalized design and adjustment according to customers' special needs and production environments to better meet the requirements of different production lines. For example, the equipment's shape and size can be designed according to the plant space layout, and the number of filling heads can be increased according to the production capacity requirements.
Application Scenarios
Hot Pot Base Production Enterprises: It is suitable for hot pot base manufacturers of various scales and can realize automated filling production from small and medium scales to large scales, improving production efficiency and product quality stability.
Catering Chain Enterprises: When some large catering chain enterprises produce hot pot bases by themselves, they can use this equipment for internal supply to ensure the quality and supply stability of the bases.
Maintenance and Upkeep
Daily Maintenance: Regularly clean the equipment surface to prevent material residue from accumulating; check whether the connections of all components are firm and whether there is any looseness; check whether the filling head is blocked and clean it in time if there is a blockage.
Periodic Maintenance: Check and maintain the rotor pump at certain intervals. For example, check the wear of the rotors and replace them if necessary; maintain the servo motor and check its running status and lubrication; check the tightness of pipes and valves and deal with leaks in time if any.
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