No leakage, ensuring production safety and product quality
During operation, traditional dynamic - seal pumps are prone to leakage problems due to reasons such as wear of the seals. However, the magnetic - pump - based shampoo filling machine adopts magnetic drive, achieving contact - less synchronous power transmission. It transforms the dynamic - seal structure that is prone to leakage into a zero - leakage static - seal structure, fundamentally eliminating the leakage of shampoo.
This not only ensures the safety and cleanliness of the production environment, avoiding potential safety accidents such as slipping and equipment corrosion caused by shampoo leakage, but also prevents external impurities from entering the shampoo, ensuring that the product quality remains unaffected.
High - precision metering, ensuring accurate and consistent filling volume
This filling machine typically adopts a metering method that combines time and speed adjustment. The filling volume of shampoo is determined by precisely controlling the running time and rotational speed of the magnetic pump. In actual operation, operators can set accurate running time and rotational speed in the control system according to production requirements. The magnetic pump can then operate stably at this speed within this period, sucking out a precise volume of shampoo from the storage tank and accurately filling it into the packaging containers.
This metering method can achieve a high filling accuracy, with the filling error controllable within a very small range. It ensures that the filling volume of each bottle of shampoo is accurate and consistent, meeting product quality standards and market sales requirements, and reducing problems such as customer complaints and product recalls that may be caused by inconsistent filling volumes.
Good corrosion resistance, extending equipment service life
Shampoo usually contains various chemical components, such as surfactants, fragrances, and preservatives. These components may have a certain corrosive effect on the equipment parts they come into contact with. The pump head of the magnetic - pump - based shampoo filling machine and the parts in direct contact with the shampoo are mostly made of high - quality corrosion - resistant materials, such as stainless steel (especially 316L stainless steel, which has excellent corrosion resistance).
These corrosion - resistant materials can effectively resist the erosion of the chemical components in the shampoo, reducing the wear and corrosion of equipment parts. As a result, it extends the service life of the equipment, reduces the equipment maintenance and replacement costs, improves the stability and continuity of production, and brings better economic benefits to the enterprise.
Stable operation, reducing production noise and failure risks
The magnetic drive system of the magnetic - pump - based shampoo filling machine has a relatively simple structure. It does not have complex components such as gears, chains, and couplings in traditional mechanical transmissions, reducing equipment vibration and noise caused by problems such as wear, loosening, and imbalance of these components. During equipment operation, the magnetic drive system can transmit power smoothly, making the magnetic pump and the entire filling machine operate more stably. This greatly reduces the noise level during the production process, improves the working environment of the production workshop, and reduces the impact of noise on the health of operators.
In addition, due to the simple structure and stable operation of the magnetic - pump - based shampoo filling machine, the wear and failure rate of equipment parts are also reduced accordingly. This means that during the production process, the number of equipment shutdowns for maintenance due to failures is reduced, greatly improving production efficiency, ensuring the smooth progress of the production plan, avoiding production delays and product delivery delays caused by equipment failures, and helping enterprises improve their market competitiveness and customer satisfaction.
Easy to maintain, reducing equipment maintenance costs and downtime
The magnetic - pump - based shampoo filling machine has a relatively reasonable structural design, and the installation and disassembly of various components are relatively convenient. During daily equipment maintenance or when repairs are needed due to malfunctions, maintenance personnel can relatively easily inspect, repair, or replace relevant components. For example, when the impeller of the magnetic pump is worn and needs to be replaced, maintenance personnel only need to remove the corresponding connecting components according to the operating procedures, and then they can easily remove the impeller and replace it with a new one. The operation process is relatively simple and quick.
This feature of being easy to maintain greatly reduces the equipment maintenance costs and downtime. On the one hand, because the maintenance operation is simple, relatively few maintenance tools and equipment are required, reducing the workload and difficulty for maintenance personnel and lowering the labor maintenance cost. On the other hand, the quick maintenance operation enables the equipment to return to normal operation as soon as possible after a failure, greatly shortening the equipment downtime, reducing the production losses caused by equipment downtime, ensuring the continuity and stability of enterprise production, and improving the enterprise's economic efficiency and production efficiency.
