Similar to the servo rotary - pump minced - meat filling machine, it mainly realizes the transportation and filling of the stuffing through the rotation of the rotary pump. The rotors rotate inside the pump body, periodically changing the volume of the pump chamber. When the rotors turn, the volume of the pump chamber increases, creating a negative pressure that sucks the baozi stuffing from the storage tank into the pump chamber. As the rotors continue to rotate, the volume of the pump chamber decreases, and the baozi stuffing is extruded under pressure and accurately filled into the baozi wrappers through the filling head. During the filling process, the servo system precisely controls the rotational speed and running time of the rotary pump, thus achieving precise control of the filling volume.
Storage Tank: It is used to store the baozi stuffing. Usually, it is made of food - grade stainless steel. The capacity can be selected according to production requirements, and common specifications include 50L, 100L, etc.
Rotary Pump: It is the core component. Common types include gear rotary pumps and cam rotary pumps. Most of them are made of 304 or 316L stainless steel, which have good corrosion resistance and wear resistance.
Filling Head: Different specifications are designed according to the size and shape of the baozi. It can quickly and accurately fill the stuffing into the baozi wrappers and effectively prevent the stuffing from overflowing and stringing.
Control System: It consists of a PLC, touch - screen, servo driver, servo motor, etc. Operators can intuitively set parameters such as filling volume and filling speed through the touch - screen and monitor the running status of the equipment in real - time.
Conveyor System: It transports the baozi wrappers to the filling position and, after filling, transports the baozi to the next process. Belt conveyor or chain conveyor can be used.
High - precision Filling: The application of the servo system enables extremely high filling precision. It can control the filling error of the baozi stuffing within a very small range, ensuring that the amount of stuffing in each baozi is uniform, thus improving the quality and taste of the baozi.
Wide Application Range: It is applicable not only to various common baozi stuffings such as pork stuffing, beef stuffing, red - bean paste stuffing, leek and egg stuffing, etc., but also to stuffings containing granular ingredients such as shrimps and corn kernels. It can be adjusted according to the viscosity and characteristics of different stuffings.
Good Hygiene Performance: The parts of the equipment in contact with the materials are made of food - grade stainless - steel materials, which are easy to clean and disinfect. It meets food hygiene and safety standards and effectively prevents the stuffing from being contaminated.
High Production Efficiency: The filling speed is fast and can be adjusted according to actual production needs. It can meet the requirements of large - scale production. At the same time, the equipment operates stably, reducing the downtime due to failures and improving production efficiency.
Easy to Operate: The human - machine interface is user - friendly. Operators can easily operate the equipment by setting relevant parameters on the touch - screen. No complex training is required, reducing the difficulty of manual operation and labor intensity.
Baozi Production Enterprises: Whether they are large - scale food processing plants or small - scale baozi shops, they can use the servo rotary - pump baozi - stuffing filling machine to improve the production efficiency and quality of baozi and achieve standardized production.
Catering Chain Enterprises: Such as fast - food chains and breakfast shops, which have a large demand for baozi. Using this filling machine can ensure that the amount of stuffing in baozi is consistent, improving the meal - serving speed and food quality.
Frozen Food Enterprises: When producing frozen baozi, the servo rotary - pump baozi - stuffing filling machine can accurately control the filling volume of the stuffing, ensuring that the taste and quality of the frozen baozi are not affected.
Daily Cleaning: After each use, the residue of the stuffing on the surface and inside of the equipment should be cleaned in a timely manner to prevent the stuffing from drying and breeding bacteria. It can be cleaned with warm water and a neutral detergent, then rinsed thoroughly with clean water and dried.
Regular Inspection: Regularly inspect all components of the equipment, including the wear of the rotors and pump body of the rotary pump, the sealing performance of the seals, the tightness of the conveyor belt, etc. Replace or adjust them in time when problems are found.
Lubrication Maintenance: Regularly lubricate the transmission components of the equipment, such as motors, reducers, chains, etc., and add an appropriate amount of lubricating oil or grease to reduce wear and extend the service life of the equipment.
Professional Repair: If the equipment malfunctions, stop it in time and have it repaired by professional technicians. Do not disassemble and repair it by yourself to avoid causing more serious damage.
