Scenario: Filling cooked high-temperature liquid maltose (typically maintained above 60°C to prevent solidification) into packaging containers such as glass bottles, plastic bottles, and cans for easy storage, transportation, and retail.
Packaging Forms: Suitable for packaging finished maltose in small sizes (e.g., 200g/bottle) or large sizes (e.g., 5kg/barrel).
Scenario: Using maltose as a filling or additive, filling it into pastries (e.g., mooncakes, bread) or confectionery (e.g., nougat, soft candies).
Example: In the production of filled pastries, hot maltose is precisely injected into dough or pastry skins through a filling machine; in candy production lines, it is mixed with other ingredients and quantitatively filled into molds.
Characteristics: Needs to adapt to maltose with different viscosities (such as high-concentration syrups or malt pastes with particles), and the filling machine must have anti-sticking and anti-clogging designs.
Scenario: Providing maltose raw materials in barrels or bags for baking enterprises to use in making bread, cakes, and other baked products.
Requirements: Supports large-dose filling (e.g., 20kg/barrel) and ensures stable temperature during filling to prevent maltose from solidifying and affecting subsequent use.
Scenario: Producing condiments with maltose as the main ingredient, such as malt syrup, honey maltose sauce, and barbecue sauce, and filling them into glass bottles, plastic bottles, or flexible tubes.
Characteristics: Some sauces contain particles or fibers (such as crushed fruit pulp), requiring the use of rotor pump or piston pump filling machines with wear-resistant properties to avoid clogging.
Scenario: As a thickener or sweetener, it is added to condiments such as soy sauce and oyster sauce, and precise quantitative addition is achieved through filling machines (needs to be linked with production lines).
Scenario: Adding maltose to functional foods (such as energy bars and nutritional pastes), and using filling machines to fill the mixed hot slurry into aluminum foil bags or plastic cups.
Scenario: When producing pet snacks (such as meat jerky and nutritional sauces), using maltose as a binder or sweetener and filling it into flexible packaging or cans.
Scenario: Providing industrial-grade maltose raw materials for industries such as chemical engineering and pharmaceuticals (e.g., for culture media and adhesive production), supporting ton-level storage tanks or large-container filling.
Temperature Control: The maltose must be maintained at 60–80°C throughout the process (specifically based on the formula). The filling machine's storage tanks and pipelines must be equipped with heating jackets and thermal insulation layers.
Anti-Sticking Design: Components in contact with maltose (such as filling nozzles and pump bodies) must be made of stainless steel and polished to reduce syrup residue.
Precision Requirements: The filling accuracy for food retail scenarios must be ≤±1%, while industrial-grade scenarios can be relaxed to ±2%–3%.
Capacity Adaptation: Small enterprises can choose single-head or multi-head semi-automatic models, while large production lines require linked fully automatic filling machines (e.g., filling 50–200 bottles per minute).
Through the above applications, hot-fill maltose filling machines achieve efficient conversion from raw materials to finished products, while meeting the differentiated needs of different industries for hygiene standards (such as food-grade certification), production capacity, and filling precision.
