The servo rotor pump filling machine for flavored Wantuo noodle paste is a specialized equipment for filling Wantuo noodle paste. It uses a servo rotor pump as the core metering and conveying component, and has characteristics such as high precision and high stability. The following is the relevant introduction:
Working Principle
Working Principle of the Rotor Pump: The core component of the filling machine is a stainless steel cam rotor pump. The cam and the rotor inside the pump cooperate with each other. When the servo motor drives the cam to rotate, the rotor rotates accordingly. During the rotation of the rotor, multiple closed working chambers are formed inside the pump. In the suction stage, the volume of the working chamber gradually increases, generating negative pressure, which sucks the noodle paste to be filled from the storage tank into the working chamber; in the discharge stage, the volume of the working chamber gradually decreases, the material is squeezed, the pressure increases, and thus it is pushed to the filling outlet.
Principle of Quantitative Control: The quantitative control system accurately controls the filling volume by controlling the rotation speed and rotation time of the servo motor. For example, through preset parameters, the control system can make the motor rotate a specific angle or number of turns within a specific time, ensuring that the amount of noodle paste output for each filling reaches the predetermined accurate value.
Equipment Features
High Filling Precision: The flow rate of the rotor pump can be accurately controlled, enabling high-precision filling. It can overcome the viscous resistance of the liquid, ensuring the stable conveying and filling of the noodle paste. The filling error can be controlled within a small range, meeting the filling requirements of products with different capacities, ensuring that the amount of noodle paste in each bowl of Wantuo is consistent, and guaranteeing the stability of product quality.
Wide Application Range: It can adapt to noodle pastes with different viscosities. Whether it is a thinner noodle paste or a thick noodle paste containing certain solid particles or fibers, it can be filled smoothly. This is because the working principle of the rotor pump gives it good performance when conveying materials with high viscosity or containing particles.
Hygienic and Safe: The components in contact with the noodle paste are usually made of food-grade stainless steel or other materials that meet the hygiene standards, meeting the requirements of food hygiene. They are easy to clean and disinfect, effectively preventing the residue of noodle paste and the growth of bacteria, and ensuring the safety and hygiene of food.
High Degree of Automation: Controlled by a PLC in combination with a human-machine interface (touch screen), the operation is simple and convenient. Parameters such as the filling volume and filling speed can be intuitively set and adjusted. It can also be combined with other equipment to form an automated production line, achieving functions such as automatic feeding, automatic filling, and automatic conveying, reducing manual operation, improving production efficiency, and reducing labor intensity and production costs.
Maintenance
Daily Maintenance: Clean the nozzles, pipelines, conveyor belts, water tanks, etc. of the equipment before starting work and after getting off work every day to prevent the dried residue of noodle paste from blocking the pipelines and filling heads. At the same time, check whether there are any situations such as wear, looseness or leakage of each component, and deal with the problems in a timely manner if any.
Regular Maintenance: Regularly check the wear condition of vulnerable components such as pistons, sealing rings, and valves. If there is wear, replace them in a timely manner to ensure the normal operation of the filling machine and the filling precision. According to the requirements of the equipment instruction manual, regularly lubricate the transmission components of the filling machine to ensure the smooth operation of the equipment and reduce wear. In addition, it is also necessary to regularly calibrate the metering device to ensure the accuracy of the filling volume.The servo rotor pump filling machine for flavored Wantuo noodle paste is a specialized equipment for filling Wantuo noodle paste. It uses a servo rotor pump as the core metering and conveying component, and has characteristics such as high precision and high stability. The following is the relevant introduction:
Working Principle
Working Principle of the Rotor Pump: The core component of the filling machine is a stainless steel cam rotor pump. The cam and the rotor inside the pump cooperate with each other. When the servo motor drives the cam to rotate, the rotor rotates accordingly. During the rotation of the rotor, multiple closed working chambers are formed inside the pump. In the suction stage, the volume of the working chamber gradually increases, generating negative pressure, which sucks the noodle paste to be filled from the storage tank into the working chamber; in the discharge stage, the volume of the working chamber gradually decreases, the material is squeezed, the pressure increases, and thus it is pushed to the filling outlet.
Principle of Quantitative Control: The quantitative control system accurately controls the filling volume by controlling the rotation speed and rotation time of the servo motor. For example, through preset parameters, the control system can make the motor rotate a specific angle or number of turns within a specific time, ensuring that the amount of noodle paste output for each filling reaches the predetermined accurate value.
Equipment Features
High Filling Precision: The flow rate of the rotor pump can be accurately controlled, enabling high-precision filling. It can overcome the viscous resistance of the liquid, ensuring the stable conveying and filling of the noodle paste. The filling error can be controlled within a small range, meeting the filling requirements of products with different capacities, ensuring that the amount of noodle paste in each bowl of Wantuo is consistent, and guaranteeing the stability of product quality.
Wide Application Range: It can adapt to noodle pastes with different viscosities. Whether it is a thinner noodle paste or a thick noodle paste containing certain solid particles or fibers, it can be filled smoothly. This is because the working principle of the rotor pump gives it good performance when conveying materials with high viscosity or containing particles.
Hygienic and Safe: The components in contact with the noodle paste are usually made of food-grade stainless steel or other materials that meet the hygiene standards, meeting the requirements of food hygiene. They are easy to clean and disinfect, effectively preventing the residue of noodle paste and the growth of bacteria, and ensuring the safety and hygiene of food.
High Degree of Automation: Controlled by a PLC in combination with a human-machine interface (touch screen), the operation is simple and convenient. Parameters such as the filling volume and filling speed can be intuitively set and adjusted. It can also be combined with other equipment to form an automated production line, achieving functions such as automatic feeding, automatic filling, and automatic conveying, reducing manual operation, improving production efficiency, and reducing labor intensity and production costs.
Maintenance
Daily Maintenance: Clean the nozzles, pipelines, conveyor belts, water tanks, etc. of the equipment before starting work and after getting off work every day to prevent the dried residue of noodle paste from blocking the pipelines and filling heads. At the same time, check whether there are any situations such as wear, looseness or leakage of each component, and deal with the problems in a timely manner if any.
Regular Maintenance: Regularly check the wear condition of vulnerable components such as pistons, sealing rings, and valves. If there is wear, replace them in a timely manner to ensure the normal operation of the filling machine and the filling precision. According to the requirements of the equipment instruction manual, regularly lubricate the transmission components of the filling machine to ensure the smooth operation of the equipment and reduce wear. In addition, it is also necessary to regularly calibrate the metering device to ensure the accuracy of the filling volume.
