Cleaning Work
External Cleaning: After each use, turn off the power and unplug the plug in a timely manner to ensure safety. Then, use a clean wet cloth to wipe the outer casing of the machine to remove the dust and dirt on the surface.
Internal Cleaning: For the inside of the machine, such as the mixing barrel and the conveying pipeline, you can use a soft-bristled brush or a broom to sweep gently to clean out the residual putty powder. If there are stubborn stains, you can dip a wet cloth in a small amount of detergent to wipe them, but be careful to avoid the detergent entering the electrical components and transmission parts of the machine.
Regular Deep Cleaning: From time to time, it is necessary to conduct a deep cleaning of the filling machine. First, disassemble the detachable parts of the machine, such as the mixing paddle and the conveying pump, rinse them with clean water, and then scrub them carefully with a brush to ensure that all putty residues are removed. For parts that are difficult to clean, a high-pressure water gun can be used for rinsing, but pay attention that the water pressure should not be too high to avoid damaging the parts.
Inspection Work
Inspection of Mechanical Components: Regularly conduct a comprehensive inspection of all components of the filling machine to check whether there are situations such as looseness, wear, and deformation. For example, check whether the blades of the mixing paddle are severely worn and whether there are cracks or leakage in the conveying pipeline.
Inspection of Electrical System: Check whether the electrical circuits are firmly connected, whether the switch elements are damaged, whether there are broken lines, and whether each output element works normally. It can be verified by comparing the input and output signal indicator lights. Manual forced actions can also be used to judge whether the solenoid coil of the solenoid valve is burned out and whether the valve is blocked.
Inspection of Pneumatic Components: Check the pneumatic components such as cylinders, solenoid valves, and speed control valves every month to check whether there are air leakage and jamming phenomena in the cylinders.
Ground Wire Inspection: Regularly check the ground wire of the equipment to ensure reliable contact.
Lubrication and Maintenance
For parts such as the bearings, chains, and gears of the filling machine, apply an appropriate amount of lubricating oil regularly. Before applying the lubricating oil, it is necessary to clean the dirt and old oil on the surface of the parts first, and then evenly apply new lubricating oil. The requirements for lubricating oil for different parts may vary. Appropriate lubricating oil should be selected according to the equipment's instruction manual.
Other Maintenance
Emptying the Pipeline: Before the machine stops working, be sure to drain all the materials in the pipeline to prevent the materials from fermenting or accumulating in the pipeline.
Fastening Components: Check whether the fasteners such as screws and nuts in various parts are loose. If they are loose, tighten them in time.
Timely Handling of Faults: During the operation process, if abnormal vibration, abnormal sound, fault alarm or other situations occur in the equipment, immediately suspend the equipment for maintenance and troubleshoot the faults.
