The rice porridge rotary pump filling machine is a kind of equipment specially used for filling viscous materials such as rice porridge. The following is its relevant introduction:
Material suction: The rice porridge in the external storage tank enters the rotary pump through the connecting pipeline. The rotary pump has a relatively strong self-priming ability. Without the need for additional priming operations or liquid induction devices, it can directly suck the rice porridge into the pump, and even high-viscosity rice porridge can be stably sucked in.
Container positioning: The filling nozzle of the filling machine accurately moves above the container to be filled with the help of the conveying and positioning devices of the external transmission system. Meanwhile, detection devices such as photoelectric eye sensors will align and detect the position of the container to ensure the accuracy of filling.
Sub-packaging process: The electronic control system controls the operation of the rotary pump. The motor drives the rotor to rotate inside the pump casing. The rotor and the stator cooperate closely to form a series of closed working chambers. When the rotor rotates, the volume of the working chambers constantly changes. On the suction side, the volume increases to form a negative pressure to suck in the rice porridge, and on the discharge side, the volume decreases to squeeze the rice porridge towards the outlet, thus realizing the 定量 sub-packaging into the container.
Material reflux and completion: After the filling is completed, the valves or switches of the sub-packaging mechanism are closed, and the remaining rice porridge is pressed back to the suction end of the rotary pump for use in the next filling cycle, avoiding waste and leakage. After that, the external transmission system transports the filled containers to the subsequent packaging or processing links.
High-precision filling: It can precisely control the filling volume, ensure that the filling volume of each bottle or bag of rice porridge is consistent, reduce the weight difference of products, and improve product quality and market competitiveness.
Applicable to high-viscosity materials: For materials with a certain viscosity like rice porridge, the working characteristics of the rotary pump enable it to smoothly carry out transportation and filling without problems such as blockage or poor flow, ensuring the continuity and stability of the filling process.
Gentle transportation: The rotational speed of the rotary pump is relatively low, generally between 200 rpm and 600 rpm. When transporting rice porridge, it can output stably and will not damage the composition and taste of the rice porridge, ensuring the original quality of the product.
Good self-priming ability: There is no need for priming operations, and materials can be directly sucked into the pump, saving preparation time and operation steps and improving production efficiency.
Easy to clean and maintain: The structure is relatively simple, it is convenient to disassemble and assemble, there are few wearing parts, it is convenient for daily cleaning, disinfection and maintenance, reducing the maintenance cost and downtime of the equipment, which is conducive to ensuring the continuity of production.
Food processing factories: In some large food processing factories, the rice porridge rotary pump filling machine is widely used in the production lines of canned porridge, bagged porridge and other products. For example, enterprises that produce various flavors of porridge such as eight-treasure porridge and preserved egg and lean meat porridge can use this filling machine to efficiently complete the filling operations of a large number of products to meet market demand.
Catering enterprises: Some catering enterprises will also adopt the rice porridge rotary pump filling machine to make and package takeaway porridge or pre-made porridge in order to improve production efficiency and product quality. In this way, the portion of each porridge can be ensured to be accurate, and at the same time, the packaging speed and hygiene level can be improved, providing consumers with more convenient and high-quality products.
Fast food production enterprises: With the acceleration of people's living rhythm, the fast food market is constantly expanding. Some fast food production enterprises use the rice porridge rotary pump filling machine to produce cup-shaped or bowl-shaped instant rice porridge. Through cooperation with other ingredient and packaging equipment, the automated production of instant rice porridge is realized, improving production efficiency and the standardization degree of products.
