Differences in Filling Volume Settings
Small desktop or semi-automatic filling machines: For example, the ZB-25 rotor pump filling machine produced by Zhuobo Machinery Factory in Botou City. The filling volume can generally be flexibly adjusted within the range of 5 - 1,000,000 grams. It is suitable for small enterprises, shops or laboratories and other places where the demand for filling volume is not large and diversified. Its setting method is usually relatively simple. The required filling volume value can be directly input through mechanical knobs, numeric keyboards or touch screens.
Medium-sized fully automatic filling machines: The filling volume range is relatively narrow but more concentrated on common packaging specifications. For example, the fully automatic rotor pump filling machine has a filling volume ranging from 0 to 5,000 ml. It is suitable for medium-sized production enterprises. Its parameter settings may be integrated into the control system of the equipment. Precise numerical input or selection of preset common volume specifications through the touch screen is used to complete the settings.
Large industrial filling machines: To meet the needs of large-scale production, the filling volume is relatively large. When setting, various factors may need to be considered, such as the compatibility of the overall production process. Its parameter settings may require professional technicians to conduct complex programming and debugging in the control center of the equipment to ensure accuracy and stability while achieving high-speed and large-capacity filling.
Differences in Filling Accuracy Settings
High-precision filling machines: Such filling machines are usually applied in industries with extremely high requirements for filling accuracy, such as the pharmaceutical industry and high-end cosmetics industry. Their filling accuracy can be controlled within the range of ±0.5% - ±1%. When setting high-precision filling parameters, advanced sensor technology and precise control systems are needed to precisely adjust and calibrate the rotation speed of the servo motor, the rotation angle of the rotor pump, the opening and closing time of the filling valve, etc., so as to ensure that the error of each filling is within a very small range.
Ordinary precision filling machines: They are generally used in industries such as food and beverages. The filling accuracy is around ±1% - ±4%. For example, some rotor pump filling machines produced by Zhuobo Machinery Factory in Botou City have relatively simple accuracy settings. The filling volume is mainly controlled by adjusting basic parameters such as filling time and the rotation speed of the pump to meet the general quantitative requirements of products.
Differences in Filling Speed Settings
Low-speed filling machines: They are mainly suitable for high-viscosity materials or situations where the filling process is required to be relatively slow and stable, such as the filling of some rice slurry containing particles or thick sauces. Their speed settings usually range from several bottles to a dozen bottles per minute. Low-speed filling is achieved by reducing the rotation speed of the servo motor or adjusting the transmission ratio of the transmission device, while ensuring that the materials can be evenly and stably injected into the containers.
Medium-speed filling machines: The speed is generally around 10 - 30 bottles per minute. They are suitable for rice slurry with medium viscosity and general production efficiency requirements. When setting the parameters for medium-speed filling, factors such as the fluidity of materials, the size and shape of containers, and filling accuracy need to be comprehensively considered. By adjusting the parameters of the servo system, a balance point is found so that the filling speed can meet production requirements while ensuring filling quality.
High-speed filling machines: They are often used in large-scale and high-efficiency production lines. The filling speed can reach dozens or even hundreds of bottles per minute. However, for materials with a certain viscosity like rice slurry, high-speed filling may bring some problems, such as foam generation and uneven filling. Therefore, when setting the parameters for high-speed filling, it is necessary to cooperate with special filling technologies and devices, such as adopting a two-stage filling speed that is fast first and then slow, and equipping with anti-foam devices to ensure product quality while achieving high-speed filling.
Differences in Parameter Settings for Material Adaptability
Single-material filling machines: Filling machines specially designed for filling specific materials such as rice slurry. Their parameter settings are mainly optimized according to the characteristics of the materials. For example, parameters such as the rotation speed of the servo rotor pump, pressure, and the shape and size of the filling head are adjusted according to the physical properties such as the viscosity and density of the rice slurry to achieve the best filling effect.
Multi-material filling machines: Such filling machines can be used to fill various types of materials with different viscosities. The fully automatic rotor pump filling machine can be applied to the filling of creams, emulsions, semi-fluids, sauces, honey and other products. In terms of parameter settings, they need to have broader adaptability and adjustability. Usually, multiple rotors of different specifications, filling heads and adjustable pump body parameters will be equipped so that corresponding adjustments can be made according to the characteristics of different materials.。
