Working Principle
Servo Rotor Pump Part: The working principle of the servo rotor pump is similar to that of the ordinary cam rotor pump. It generates suction at the inlet during the rotation process through two rotors that rotate synchronously in opposite directions, and sucks in the mustard paste. However, the application of the servo motor makes the rotation of the rotors more precisely controllable. The servo system can accurately control the rotational speed and angle of the rotors according to the set parameters, thus realizing high-precision control over the suction volume and conveying speed of the mustard paste.
Filling Machine Part: After the mustard paste is conveyed to the filling head of the filling machine by the servo rotor pump, the mustard paste is injected into the packaging containers according to the preset filling volume through precise metering devices and control valves. During the filling process, generally, there will be sensors to detect whether the packaging containers are in place to ensure that the mustard paste is accurately filled into each container. Moreover, the filling volume and filling speed can be adjusted through the control system according to different packaging specifications and filling requirements.
Features
High-Precision Filling
Due to the high-precision control characteristics of the servo motor, the servo rotor pump mustard paste filling machine can achieve very precise control over the filling volume. For high-viscosity materials like mustard paste, it can control the filling error within a very small range to ensure that the content of mustard paste in each package meets the standard requirements. For example, in the packaging of some mustard paste products that require strict control of product weight or volume, its filling accuracy can reach ±0.5% or even higher.
Adaptability to High-Viscosity Materials
Mustard paste has a relatively high viscosity, and the design of the servo rotor pump enables it to adapt well to this characteristic. The structure and operation mode of its rotors can effectively convey high-viscosity mustard paste and avoid situations such as material blockage or uneven flow. Meanwhile, the materials of the pump body and pipelines usually adopt smooth materials such as food-grade stainless steel, further reducing the resistance of the mustard paste during the conveying process.
Flexible Adjustment of Flow and Speed
The servo system allows users to flexibly adjust the conveying flow and filling speed of the mustard paste according to the actual production needs. Under the requirements of different packaging specifications and production batches, the rotational speed of the rotor pump and the action frequency of the filling head can be quickly changed by modifying the parameters of the servo motor. For example, in the production of small-package mustard paste, the filling speed can be increased to meet the needs of mass production; while in the packaging of large packages or special specifications, the speed can be appropriately reduced to ensure the filling quality.
Good Sealing and Hygiene
The servo rotor pump usually has good sealing performance and can effectively prevent the leakage of mustard paste during the conveying and filling processes. This can not only avoid material waste but also keep the working environment clean. Moreover, most of the parts in contact with the mustard paste are made of food-grade stainless steel, which is easy to clean and disinfect and meets food hygiene standards. The design of the entire filling machine will also take into account preventing the contamination of mustard paste by dust, impurities, etc., for example, by adopting a closed filling structure and protective devices.
Application Advantages
Improving Product Quality and Consistency
High-precision filling can ensure that the amount of mustard paste in each package is uniform, which helps to improve the product quality and brand image. When consumers purchase mustard paste products, they can obtain a stable product experience, such as the amount and taste of the mustard paste squeezed out each time remaining relatively stable.
Improving Production Efficiency
Its flexible function of adjusting flow and speed enables the filling machine to adapt to different production tasks. In the high-speed production mode, it can quickly complete the filling work of a large amount of mustard paste and improve production efficiency. Meanwhile, good stability and reliability reduce equipment failures and maintenance time, further ensuring the continuity of production.
Meeting the Requirements of the Food Industry
Due to its good hygiene and sealing performance, the servo rotor pump mustard paste filling machine can meet the strict hygiene and quality control requirements of the food industry. For production enterprises, this can help them smoothly pass relevant food quality certifications, such as the ISO 22000 Food Safety Management System Certification, etc., which is conducive to the sales and circulation of products in the market.
