The servo rotor pump butter filling machine is mainly composed of a stainless steel cam rotor pump, a servo motor, a quantitative control system, and related pipelines and valves. Its working principle is as follows: The servo motor drives the cam to rotate, which in turn drives the rotor to rotate, forming multiple closed working chambers inside the pump. During the suction stage, the volume of the working chambers increases, creating a negative pressure that sucks the butter into the working chambers. During the discharge stage, the volume of the working chambers decreases, the butter is squeezed, the pressure rises, and it is pushed to the filling outlet. The quantitative control system realizes accurate control of the filling volume by controlling the rotational speed and rotation time of the servo motor.
High-Precision Filling: Adopting servo technology and an accurate metering system, the filling precision is high, generally reaching ±0.5% or even higher, which can effectively ensure the stability and consistency of product quality and reduce product waste and quality differences.
High Adaptability: It is applicable to various butters with different viscosities and consistencies, including natural butter, margarine, etc., and can also adapt to different packaging containers and specifications.
High Filling Efficiency: Depending on different models and configurations, the filling speed varies, but overall it can meet the needs of large-scale production and improve production efficiency.
Good Hygiene: The parts in contact with butter are usually made of food-grade stainless steel or materials that meet hygiene standards. They are easy to clean and disinfect to prevent the butter from being polluted and ensure the hygiene and safety of the products.
Easy Operation: Controlled by a PLC combined with a human-machine interface (touch screen), the filling measurement is accurate, and setting and adjusting the filling volume are very intuitive and convenient. The operation is simple, and the appearance is aesthetically pleasing.
Material Storage System: Generally, it is a hopper or storage tank made of stainless steel, which has good sealing and heat preservation performance. Some are also equipped with a stirring device to maintain the uniformity and fluidity of the butter.
Filling System: The core parts include filling heads, metering devices, valves, etc. The number and form of the filling heads can be determined according to production needs. The metering device is responsible for accurately controlling the filling volume, and the valve controls the flow of butter and the start and stop of filling.
Control System: Composed of a PLC, a touch screen, etc., it can set filling parameters, monitor the running state of the equipment, record production data, etc., and also has the functions of fault alarm and automatic diagnosis.
Conveying System: It is composed of conveyor belts, transmission devices, positioning devices, etc., to ensure the accurate conveyance and positioning of containers and ensure the smooth progress of filling.
Food Industry: It can be used to fill butter into various packaging containers, such as small-packaged butter blocks, butter cups, etc., which is convenient for consumers to buy and use. It has a wide range of applications in dairy product processing, baking food, and catering industries.
Lubricating Oil Industry: It is applicable to lubricating oil production enterprises and sales enterprises for sub-packaging lubricating grease, dividing large barrels of lubricating oil into small packages for easy sales and use.
Chemical Industry: It can be used to fill some grease chemical products, such as petrolatum, white oil, etc., to meet the needs of different packaging specifications and filling volumes.
