Working Principle
The servo magnetic gear pump filling machine utilizes a servo motor to precisely control the operation of the gear pump. In the magnetically driven gear pump, the internal gears rotate under the drive of the servo motor. Through the meshing of the gears, the toilet cleaner liquid is extracted from the storage tank and then transported to the filling containers. This magnetic transmission method can effectively prevent liquid leakage because the power of the pump is transmitted through magnetic force without mechanical shaft seals, avoiding the problem of liquid leakage that may occur at the shaft seal.
The servo motor can precisely control the rotational speed and flow rate of the pump. By presetting parameters such as filling volume and filling speed in the control system, the motor can accurately drive the gear pump to work according to the set requirements. For example, when it is set to fill 250 milliliters of toilet cleaner liquid, the servo motor can precisely control the running time or rotational speed of the pump according to the flow characteristics of the pump, thus achieving high-precision filling.
Features
High-Precision Filling:
The high-precision control of the servo motor enables the filling accuracy to reach a very high level. Generally, the filling error can be controlled within ±0.5% or even higher precision. This is very important for liquid products like toilet cleaner liquid, because accurate filling volume can not only ensure product quality but also reduce raw material waste.
For example, in the production of some brands of toilet cleaner liquid, it is required that the filling volume of each bottle strictly conforms to the standard to ensure consumers' usage experience and the cost-performance ratio of the product. If the filling volume is too much, the cost will increase; if it is too little, it may be regarded by consumers as a product quality problem.
Wide Applicability:
It can adapt to toilet cleaner liquids with different viscosities. Whether it is a relatively thin ordinary toilet cleaner liquid or a toilet cleaner liquid with a higher viscosity caused by adding special thickeners and cleaning ingredients, the servo magnetic gear pump filling machine can effectively carry out the filling operation. This is because the working principle of the gear pump endows it with a certain self-priming ability and conveying ability, enabling it to handle liquids with various viscosities.
It can be compatible with packaging containers of different specifications. Whether it is a small trial-sized bottle, such as a 100-milliliter portable toilet cleaner liquid bottle, or a large family-sized bucket, such as a 5-liter toilet cleaner liquid bucket, as long as the filling parameters and the position of the filling nozzle are adjusted properly, the filling operation can be completed smoothly.
Good Corrosion Resistance:
Since toilet cleaner liquid is a corrosive chemical liquid, which usually contains acidic components (such as hydrochloric acid, etc.) for cleaning toilet dirt, the parts of the servo magnetic gear pump filling machine that come into contact with the toilet cleaner liquid, such as the pump body and pipelines, are usually made of corrosion-resistant materials. For example, the pump body can be made of engineering plastics (such as polytetrafluoroethylene, etc.) or corrosion-resistant stainless steel materials. These materials can resist the corrosion of the toilet cleaner liquid and extend the service life of the equipment.
Advantages
High Degree of Automation:
This filling machine can be linked with other equipment in the production line to realize automated production. It can be connected with equipment such as automatic bottle feeding devices and automatic labeling devices through the control system to form a complete toilet cleaner liquid filling production line. For example, when empty bottles are conveyed to the filling position through the conveyor belt, the filling machine can automatically detect the position of the bottles and then start the filling operation. After the filling is completed, the bottles will be conveyed to the next process, such as labeling and sealing.
Operators can conveniently set various parameters such as filling volume, filling speed, and filling times through the touch screen or operation panel. Moreover, during the production process, the running status of the equipment can be monitored in real time, such as the rotational speed of the pump, filling pressure, and the number of filled bottles.
Convenient Cleaning and Maintenance:
The structure of the magnetic gear pump is relatively simple, and it is relatively easy to disassemble and assemble. After production, the pump body and pipelines can be conveniently cleaned to prevent the residue of toilet cleaner liquid from causing equipment corrosion or contaminating the next batch of products.
For example, the pipelines of some filling machines are designed with quick-release joints. When cleaning, the pipelines can be quickly disassembled and rinsed with clean water or special cleaning solutions. Moreover, the inside of the pump body can also be cleaned with simple tools to keep the inside of the equipment clean.
Application Scenarios
Large-scale Toilet Cleaner Liquid Production Enterprises:
For large-scale production enterprises that produce thousands or even tens of thousands of bottles of toilet cleaner liquid every day, the servo magnetic gear pump filling machine can ensure filling efficiency and quality. It can be installed on an automated production line and work continuously according to the set production plan to meet the needs of large-scale production.
Small-scale Toilet Cleaner Liquid Processing Workshops:
Even for small-scale toilet cleaner liquid production workshops, this filling machine also has its advantages. Its high precision and flexibility enable the workshops to produce toilet cleaner liquid products with various specifications and formulas. Moreover, due to the relatively high degree of automation of the equipment, it can save labor costs to a certain extent and improve production efficiency.
