Technical Specifications of Whitening Agent Filling Machine
Filling Speed
The filling speed of the whitening agent filling machine can vary depending on the model and specific settings. For example, some advanced machines can achieve a filling speed of up to [X] bottles/minute for liquid whitening agents with lower viscosities. The speed might be adjusted according to the production requirements and the characteristics of the whitening agent, such as its density and flowability.
Power Requirements
These machines usually operate on standard electrical power supplies. The power consumption typically ranges from [X] watts to [Y] watts. A three - phase power supply is often preferred for more stable operation, especially for high - capacity and high - speed filling machines. The voltage and frequency requirements are usually in line with the local power grid standards, such as 220V - 240V/50Hz - 60Hz in many regions.
Filling Volume Range
The filling volume range is an important parameter. It can cover a wide range from a few milliliters to several liters. For example, in the cosmetic industry, where whitening agents are used in small - volume packaging like serums, the machine can accurately fill volumes as low as 5ml. In industrial applications, such as for large - volume containers of whitening agents used in the plastics industry, it can fill up to 5 liters or more per cycle.
Dosing Accuracy
The dosing accuracy is crucial for the quality of the filled products. Modern whitening agent filling machines can achieve a high level of accuracy. The error rate can be as low as ±0.5% or even better in ideal conditions. This precision is achieved through advanced servo - controlled systems and precise metering mechanisms, such as the servo magnetic gear pump, which can accurately control the flow of the whitening agent.
Maintenance and Troubleshooting of Whitening Agent Filling Machine
Regular Maintenance
Regular cleaning is essential to prevent cross - contamination of different whitening agents and to maintain the hygienic standards of the machine. The parts that come into contact with the whitening agent, such as the filling nozzles, hoses, and pump components, should be cleaned thoroughly after each production run. This can be done using appropriate cleaning agents that are compatible with the materials of the machine and the type of whitening agent.
Lubrication of the moving parts, such as the gears and shafts of the gear pump, is also necessary to ensure smooth operation. The recommended lubricants should be used according to the manufacturer's instructions to avoid any damage to the machine.
Inspection of the electrical components, including the control panel, sensors, and motors, should be carried out periodically. Any loose connections or signs of wear and tear should be addressed promptly to prevent electrical failures.
Troubleshooting Common Issues
If there is a problem with the filling accuracy, it could be due to a clogged nozzle, a malfunctioning pump, or incorrect settings of the servo - control system. The nozzle should be checked for any blockages and cleaned if necessary. The pump's performance can be tested by running it without the filling operation to check for abnormal noises or vibrations. The control system settings should be verified and adjusted if they are found to be incorrect.
In case of leakage of the whitening agent, it is important to check the seals and gaskets of the machine. Over time, these components can wear out and cause leaks. They should be replaced if damaged. Also, the connections between the hoses and the pump and nozzles should be inspected to ensure a tight fit.