The grease filling machine is a kind of equipment specially used for filling grease products. The following is its relevant introduction:
Flowmeter-type filling machine: It accurately measures the flow rate of grease through a flowmeter, thus achieving precise control of the filling volume. It is suitable for greases of various viscosities and has the advantages of high filling accuracy and fast speed. It is often used for filling edible oils, lubricating oils, etc. in large-scale production.
Piston-type filling machine: It uses the reciprocating motion of the piston to absorb and discharge grease, and the filling volume is determined by the stroke and diameter of the piston. This kind of filling machine has a simple structure and is easy to operate. It is suitable for filling greases with medium and low viscosities, such as some small-packaged edible oils and lubricating oils.
Magnetic pump-type filling machine: It uses a magnetic pump as the power source, has good sealing performance and self-priming ability, and can effectively prevent grease leakage and pollution. It is suitable for filling greases with high viscosity and easy crystallization, such as petrolatum and butter, and is often used in industries such as daily chemicals and medicine.
Servo rotor pump filling machine: It relies on the servo motor to drive the rotor of the rotor pump to rotate, realizing the extraction and transportation of grease. It has a high filling accuracy, which can reach ±0.5% or even higher, and can accurately control the filling volume and filling speed. It is suitable for filling various greases and is widely used in multiple industries.
Material storage device: It is used to store the grease to be filled, usually an oil storage tank or material storage barrel made of stainless steel, which has good sealing performance and corrosion resistance and can prevent grease leakage and deterioration.
Filling system: It is the core part of the grease filling machine, including filling heads, anti-drip and anti-leakage devices, lifting devices, etc. The filling heads are responsible for accurately injecting grease into containers. The anti-drip and anti-leakage devices can prevent grease from dripping outside the containers after filling, and the lifting devices can be adjusted according to the heights of different containers to ensure the accuracy of filling.
Metering device: It is used to accurately measure and control the filling volume. Common metering devices include flowmeters, piston meters, weighing sensors, etc. Through these metering devices, accurate filling can be carried out according to the preset filling volume to ensure the quality and consistency of products.
Control system: Generally, a control system composed of PLC, touch screen, etc. is adopted to realize the automatic control of the filling machine. Operators can set filling parameters such as filling volume, filling speed, and the number of filling heads through the touch screen. The PLC controls the operation of each component according to the set parameters to ensure the stability and accuracy of the filling process.
Conveying system: It is used to convey empty containers to the filling station and convey the filled finished containers to the next process. The conveying system can adopt forms such as conveyor belts and roller conveyors, and different conveying speeds and conveying methods can be configured according to production requirements.
High-precision filling: It can accurately control the filling volume, reduce product waste and quality differences, and improve the market competitiveness of products.
Wide application range: It can fill various types and viscosities of greases to meet the needs of different industries and customers.
High degree of automation: Equipped with an advanced control system, it can realize a series of operations such as automatic bottle feeding, filling, and capping, reducing manual intervention and improving production efficiency and product quality.
Hygienic and environmentally friendly: It adopts high-quality stainless steel materials and sealing structures, is easy to clean and disinfect, meets food hygiene and environmental protection requirements, and ensures the safety and hygiene of products.
Flexible adjustment: The filling volume and filling speed can be flexibly adjusted according to production requirements to adapt to the production requirements of different specifications and yields, improving the universality and adaptability of the equipment.
