The technical parameters and performance indicators of the Zhengao filling machine mainly include the following aspects:
Related to production capacity:
Packaging speed: Usually measured by the number of bowls or portions packaged per hour, generally around 2,000 to 3,000 bowls per hour. The specific value may vary depending on different equipment models and manufacturers. For example, some Zhengao filling machines can achieve a high packaging speed of 3,000 bowls per hour under the premise of ensuring packaging quality, which greatly improves production efficiency.
Regarding filling accuracy:
Filling volume error: The Zhengao filling machine needs to accurately control the filling volume of Zhengao in each container. The filling volume error is generally required to be controlled within a small range, usually around plus or minus 3% to 5%. For example, if the set filling volume of Zhengao is 200 grams, the actual filling volume should be between 190 grams and 210 grams to ensure the uniformity of each portion of Zhengao.
Power supply and power parameters:
Power supply requirements: Generally, it is three-phase alternating current, and the common voltage requirement is 380V to meet the normal operation of the equipment. Of course, some small or specially customized Zhengao filling machines may use other voltage levels, but 380V is a more common industrial electricity standard.
Power size: The power varies according to the degree of automation of the equipment, the number of filling heads, and additional functions such as heating and stirring. It is usually around 6,000W to 8,000W, and the power of larger or more functionally complex equipment may be higher.
Air pressure related indicators:
Working air pressure: Some operations of the Zhengao filling machine may require an air source to provide power, such as the driving of cylinders. The working air pressure is generally between 0.65 and 1.25 MPa, and a stable air pressure supply is an important condition to ensure the normal operation of the equipment.
Related to mechanical structure:
Number of filling heads: The number of filling heads determines the number of containers filled at the same time. There are common configurations such as 4 heads, 6 heads, and 8 heads. A larger number of filling heads can improve production efficiency, but also requires higher stability of the equipment's control system and mechanical structure.
External dimensions: According to the size and layout requirements of the production site, the external dimensions of the Zhengao filling machine are also an important parameter. Generally speaking, the fully automatic Zhengao filling machine has a relatively large volume, and the external dimensions may be around 4,000 - 4,500 mm in length, 1,100 - 1,300 mm in width, and 1,800 - 1,950 mm in height.
Regarding temperature control:
Heating temperature range: If the Zhengao filling machine has a heating and stirring function, it needs to have a certain temperature control range to ensure that the Zhengao materials are filled at a suitable temperature. The temperature range is usually around 0 - 200°C and can be adjusted according to the process requirements of Zhengao.
Temperature control accuracy: The accuracy of temperature control directly affects the taste and quality of Zhengao. Generally, the temperature control accuracy is required to be within plus or minus 3 - 5°C to ensure the stability of the material temperature.
Sealing performance indicators:
Sealing width: The width of the sealing should be able to ensure the tightness of the container, generally around 2 - 3 mm.
Sealing strength: The container after sealing needs to have sufficient strength to prevent leakage and other problems during transportation and storage. The sealing strength can be tested by methods such as tensile testing, and generally, the sealing is required to be able to withstand a certain tensile force without breaking.
Related to the degree of automation:
Control system: An advanced PLC control system or other intelligent control systems are adopted to realize the automatic operation of the equipment, including a series of operations such as automatic bowl dropping, filling, coding, sealing, film cutting, and bowl discharging, reducing manual intervention and improving production efficiency and stability.
Operation interface: The operation interface should be simple and easy to understand, facilitating operators to perform operations such as parameter setting, equipment debugging, and monitoring. A touch screen operation interface with human-computer interaction function is a more common design at present.
