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What are the advantages and disadvantages of fully automatic rotor pump filling machines?

Publication time:2024-11-12
Advantages of the Fully Automatic Rotary Pump Filling Machine:


High Filling Precision: The rotary pump can precisely control the filling volume each time. For products that require high-precision filling, such as pharmaceuticals and cosmetics, it can ensure that the filling volume of each bottle or bag is accurate and consistent, reducing product quality problems caused by inaccurate filling volumes.


Strong Self-priming Ability: It has a powerful self-priming ability and does not require additional filling pump operations or liquid suction devices. It can be directly started for filling. When handling liquid materials with high viscosity, volatility, or containing gases, it can quickly and stably suck in the materials to ensure the smooth progress of filling. For example, it has a remarkable effect when transporting viscous liquids such as honey and syrup.


Smooth Conveyance: The working principle of the rotary pump makes the liquid flow relatively smooth during conveyance, without pulsation or vibration phenomena. For products such as alcoholic beverages and drinks that require a smooth filling process, it can avoid the impact and splashing of the liquid, ensuring the appearance quality of the product and the integrity of the packaging. Meanwhile, the smooth conveyance also helps to reduce equipment wear and the incidence of failures.


Wide Applicability:
Strong Adaptability to Materials: Whether it is high-viscosity sauces, pastes, or low-viscosity liquids such as water and fruit juice, the rotary pump filling machine can adapt well. For materials containing particles or fibers, the rotary pump can also transport them smoothly without clogging easily.
Strong Adaptability to Packaging Containers: It can be applied to various packaging containers of different shapes and sizes, such as round bottles, square bottles, plastic bags, etc., having high versatility and flexibility.


Easy to Clean and Maintain: The structure is relatively simple, with no complex mechanical parts and narrow flow channels inside, making it convenient to clean. When changing different materials, the equipment can be quickly cleaned to reduce the risk of cross-contamination of materials. Meanwhile, the maintenance cost is low and the service life of the equipment is long.


High Operating Efficiency:
Fast Filling Speed: It can complete a large number of filling tasks in a short time, improving production efficiency, and its advantages are more obvious in the case of large-scale production.
High Degree of Automation: It can cooperate well with automated production lines to realize automated filling operations, reducing manual intervention and improving the stability and reliability of production.


Disadvantages of the Fully Automatic Rotary Pump Filling Machine:


High Initial Cost: Compared with some traditional filling machines, the manufacturing process and technical requirements of the fully automatic rotary pump filling machine are higher, and its price is relatively expensive. This may be a relatively large investment burden for some small enterprises or enterprises with limited budgets.


High Requirement for Material Cleanliness: Due to the structural characteristics of the rotary pump, it has certain requirements for the cleanliness of materials. If the materials contain too many impurities or particles, it may affect the normal operation of the rotary pump and even cause damage to the equipment. Therefore, before using the rotary pump filling machine, the materials need to be fully filtered and processed.


Large Floor Space Occupation: The fully automatic rotary pump filling machine is usually a relatively large equipment and needs to occupy a certain production space. For enterprises with limited production sites, it may be necessary to re-plan the production layout to ensure the installation and use of the equipment.


Noisy: During the operation process, the rotary pump will generate a certain amount of noise. If the production environment has strict requirements for noise, some sound insulation measures may need to be taken to reduce the impact of noise on the operators.