The filling machine with a flexible rotor pump is a kind of equipment that uses a flexible rotor pump for liquid filling. The following is a detailed introduction:
Working Principle: The core component of the filling machine with a flexible rotor pump is the flexible rotor pump. The rotor of this pump is elastic and can closely fit with the pump casing during rotation, forming a series of closed chambers. When the rotor rotates, the chambers continuously move from the suction end to the discharge end of the pump, thereby realizing the suction and discharge of the liquid. In the filling machine, the flexible rotor pump sucks the liquid from the liquid storage tank and transports it through the pipeline to the filling head, and then accurately fills the liquid into the container.
Structural Composition:
Electrical Part: It includes power supply, key control, touch - screen instrument, sensor, servo, servo motor, etc., which are used to control the operation of the filling machine.
Oil Extraction System: It consists of an oil inlet pipeline, a flexible rotor pump, an oil outlet pipeline, and an anti - dripping and anti - leaking nozzle, etc., and is responsible for the extraction and transportation of the liquid.
Features:
High Filling Precision: The flexible rotor pump can accurately control the flow rate and filling volume of the liquid, and the filling precision is relatively high, and the error can usually be controlled within a small range.
Wide Application Range: It has good adaptability to various liquids with different viscosities and fluidities, such as syrup, fruit juice, sauce, lubricating oil, chemical raw materials, etc.
Stable Operation: The close fit between the rotor and the pump casing and the elasticity of the flexible rotor make the pump operate relatively stably with less vibration and noise, and can ensure continuous operation for a long time.
Easy to Clean: The structure of the flexible rotor pump is relatively simple, without complex internal structures and dead corners, and it is convenient to clean, which is beneficial to maintaining the hygiene of the equipment and the quality of the product.
Simple Operation: It is usually equipped with a touch - screen or an operation panel. The parameter setting and operation are simple and convenient, and the operator can get started only after simple training.
Application Fields: It is widely used in liquid filling production in industries such as food, beverage, pharmaceutical, chemical, and cosmetics. For example, in the food industry, it can be used to fill fruit juice, jam, salad dressing, edible oil, etc.; in the pharmaceutical industry, it can be used to fill liquid medicine, oral liquid, etc.; in the chemical industry, it can be used to fill various chemical raw materials and liquid products.
Maintenance:
Regularly check the operation status of the pump, including whether the rotor rotates flexibly, whether there are abnormal noises and vibrations, etc.
Regularly clean the inside of the pump to prevent material residues and dirt accumulation from affecting the performance and hygiene of the pump.
Check the condition of the seals. If there is wear or aging, they should be replaced in time to ensure the tightness of the pump.
Regularly check whether the connections of the electrical system are in good condition, and whether there are problems such as looseness or poor contact.
