Servo filling machine is a filling equipment controlled by servo motor.
I. Working Principle
The servo filling machine is mainly composed of storage tank, filling head, servo motor control system, etc. The servo motor precisely controls various actions in the filling process, such as material transportation and filling volume adjustment.
II. Characteristics
High-precision filling
The servo motor has high-precision position and speed control capabilities, which can achieve very precise filling volume control. This is particularly important for products that require strict control of filling precision, such as pharmaceuticals and cosmetics.
For example, in pharmaceutical filling, the servo filling machine can ensure that the filling volume error of each bottle of medicine is controlled within a very small range, meeting the quality standards of pharmaceutical production.
High-speed filling
The servo motor has a fast response speed and can achieve high-speed filling. This can greatly improve production efficiency and meet the needs of large-scale production.
For example, in beverage filling production lines, the servo filling machine can quickly fill beverages into bottles and increase production speed.
Strong flexibility
The filling parameters can be adjusted by programming to adapt to different specifications, different shapes of containers and different filling requirements.
For example, for bottles of different capacities, only need to set the corresponding parameters in the control system, and the servo filling machine can automatically adjust the filling volume and filling speed.
Good stability
The servo motor runs stably and has high reliability, which can ensure the stability and consistency of the filling process.
This helps reduce the defective rate of products and improve product quality.
Easy operation and maintenance
The servo filling machine is usually equipped with an advanced control system, which is simple and convenient to operate. At the same time, due to the relatively simple structure of the servo motor, the maintenance cost is also low.
III. Application Fields
Food industry
Used for filling various liquid foods, such as beverages, juices, edible oils, sauces, etc.
In the food industry, the servo filling machine can ensure the hygiene and safety of products and improve production efficiency at the same time.
Pharmaceutical industry
Suitable for filling pharmaceuticals, oral liquids, eye drops, etc.
Pharmaceutical products have extremely high requirements for filling precision and hygiene. The servo filling machine can meet these requirements.
Chemical industry
Can be used for filling various chemical liquids, such as paints, inks, detergents, etc.
Chemical products have different properties. The flexibility and adaptability of the servo filling machine enable it to meet the filling needs of different chemical products.
Other industries
IV. Operation and Maintenance
Operation
Operators need to receive professional training and be familiar with the operation methods and safety precautions of the equipment.
Before filling, ensure that the equipment is in good operating condition, check whether the materials in the storage tank are sufficient, and whether the filling head is clean.
According to different products and filling requirements, set appropriate filling parameters, such as filling volume and filling speed.
Maintenance
Regularly perform maintenance on the equipment, including cleaning, lubrication, and inspection of the electrical system.
Pay attention to checking the running state of the servo motor and find and deal with faults in time.
Regularly upgrade and maintain the control system to ensure the performance and stability of the equipment.
