Rotor pump filling machine is a kind of equipment that uses rotor pump for filling operations. Here is a detailed introduction to rotor pump filling machine:
I. Working Principle
The rotor pump filling machine is mainly composed of rotor pump, storage tank, filling head, control system and other parts.
The rotor pump forms a closed working chamber by means of two or more rotating rotors meshing with each other in the pump body. When the rotors rotate, the volume of the working chamber changes continuously, thus generating the effect of sucking in and discharging liquid. Materials are sucked into the rotor pump from the storage tank and then injected into containers through the filling head under pressure.
II. Characteristics
High precision
The rotor pump has good metering precision and can accurately control the filling volume. This is very important for products that require accurate measurement, such as pharmaceuticals and cosmetics.
For example, in the pharmaceutical industry, the rotor pump filling machine can ensure that the filling volume of each bottle of medicine is accurate and meets the quality requirements of pharmaceutical production.
Strong adaptability
The rotor pump can handle liquids with various viscosities, ranging from low-viscosity water-like liquids to high-viscosity paste-like materials.
For different filling needs in industries such as food, chemical, and coatings, appropriate rotor pump models and parameters can be selected according to the characteristics of materials.
High hygiene level
The structural design of the rotor pump is simple. The parts in contact with materials are usually made of stainless steel and other materials that meet hygiene standards, and are easy to clean and disinfect.
In the food and pharmaceutical industries, hygiene requirements are very strict. The rotor pump filling machine can meet the hygiene standards of these industries and ensure the quality and safety of products.
Stable operation
The working principle of the rotor pump endows it with characteristics such as stable operation, low noise, and small vibration. This helps reduce equipment wear and failures and improve the reliability and service life of the equipment.
The stable operation performance also ensures the continuity and consistency of the filling process and improves production efficiency.
III. Application Fields
Food industry
Used for filling various liquid foods such as beverages, juices, sauces, and edible oils.
For example, on beverage production lines, the rotor pump filling machine can quickly and accurately fill beverages into bottles or cans.
Pharmaceutical industry
Suitable for filling pharmaceuticals, oral liquids, eye drops, etc.
Pharmaceutical products have extremely high requirements for filling precision and hygiene. The rotor pump filling machine can meet these requirements and ensure the quality and safety of pharmaceuticals.
Chemical industry
Can be used for filling various chemical liquids such as paints, inks, detergents, etc.
Chemical products have different viscosities and properties. The rotor pump filling machine has strong adaptability and can meet the filling needs of different chemical products.
Other industries
It can also be applied to filling operations in industries such as daily chemicals, cosmetics, and lubricants.
IV. Operation and Maintenance
Operation
Operators need to receive professional training and be familiar with the operation methods and safety precautions of the equipment.
Before filling, ensure that the equipment is in good operating condition, check whether the materials in the storage tank are sufficient, and whether the filling head is clean.
Set appropriate filling parameters such as filling volume and filling speed according to different products and filling requirements.
Maintenance
Regularly perform maintenance on the equipment, including cleaning, lubrication, and inspection of seals.
Pay attention to checking the wear condition of the rotor pump and replace worn parts in time to ensure the normal operation of the equipment.
Regularly inspect and maintain the control system to ensure its stable and reliable performance.
In conclusion, the rotor pump filling machine is widely used in filling operations in various industries due to its characteristics of high precision, strong adaptability, high hygiene level, and stable operation. Correct operation and maintenance of the equipment can improve production efficiency, ensure product quality, and extend the service life of the equipment.
