High-viscosity rotor pump filling machine
A high-viscosity rotor pump filling machine is a device specially used for filling high-viscosity liquids. It is widely used in industries such as food, chemical, and pharmaceutical. The following is a detailed introduction to the high-viscosity rotor pump filling machine:
**I. Working principle**
The high-viscosity rotor pump filling machine is mainly composed of a storage tank, a rotor pump, a filling head, and a control system. Its working principle is to transport the high-viscosity liquid in the storage tank to the filling head through the rotor pump, and then inject the liquid into the container by the filling head.
The rotor pump is the core component of the high-viscosity rotor pump filling machine. It uses two synchronously rotating rotors to realize the transportation of liquid through the volume change between the rotors. The rotor pump has the following characteristics:
1. Strong conveying capacity: It can transport high-viscosity liquids such as pastes, sauces, honey, etc.
2. High precision: It can achieve precise filling volume control.
3. Good sealing performance: It can prevent liquid leakage and ensure the hygiene and safety of the filling process.
**II. Characteristics**
1. High-precision filling
- The high-viscosity rotor pump filling machine is usually equipped with a high-precision metering device, which can achieve precise filling volume control. The filling accuracy can reach ±0.5% or even higher, meeting the filling accuracy requirements of different industries.
- Adopting an advanced control system, it can monitor parameters such as filling volume and filling speed in real time during the filling process and make automatic adjustments to ensure the stability of filling accuracy.
2. Wide application range
- Applicable to the filling of various high-viscosity liquids such as pastes, sauces, honey, lubricants, adhesives, etc.
- Can fill containers of different specifications, such as glass bottles, plastic bottles, metal cans, etc., with strong versatility.
3. High degree of automation
- The high-viscosity rotor pump filling machine usually adopts an automatic control system, which can realize functions such as automatic filling, automatic metering, and automatic sealing, greatly improving production efficiency.
- Equipped with a human-machine interface, the operation is simple and convenient. Workers only need to perform simple settings and monitoring to complete the filling operation.
4. Hygienic and safe
- The parts in contact with the liquid are made of corrosion-resistant materials such as stainless steel, which meet the hygiene requirements of the food, pharmaceutical and other industries.
- The filling process adopts sealed filling to avoid liquid leakage and pollution and ensure the quality and safety of products.
5. Convenient maintenance
- The high-viscosity rotor pump filling machine has a simple structure and is convenient for maintenance. The rotor and stator of the rotor pump adopt a clearance fit, and can be easily replaced after wear.
- The control system of the equipment adopts a modular design, making fault detection and maintenance easier.
**III. Application fields**
1. Food industry
- Filling various sauce and paste foods such as jams, ketchup, peanut butter, and honey.
- Applicable to food filling in different packaging forms such as glass bottles, plastic bottles, and metal cans.
2. Chemical industry
- Filling various chemical products such as lubricants, adhesives, coatings, and inks.
- Can meet the high requirements for filling accuracy and hygiene in the chemical industry.
3. Pharmaceutical industry
- Filling various pharmaceutical products such as ointments, oral liquids, and eye drops.
- Meets the GMP requirements of the pharmaceutical industry to ensure the quality and safety of products.
**IV. Selection points**
1. Filling volume and precision requirements
- Select the appropriate model of high-viscosity rotor pump filling machine according to the filling volume and precision requirements of the product. Generally speaking, the larger the filling volume and the higher the precision requirement, the higher the price of the equipment will be.
2. Liquid viscosity and properties
- Different high-viscosity liquids have different viscosities and properties, such as fluidity and corrosiveness. When choosing a filling machine, it is necessary to consider the viscosity and properties of the liquid and select a suitable rotor pump and filling head.
3. Container specifications and shapes
- The high-viscosity rotor pump filling machine can fill containers of different specifications and shapes, such as glass bottles, plastic bottles, metal cans, etc. When choosing equipment, it is necessary to select a suitable filling head and conveying system according to the specifications and shapes of the container.
4. Production efficiency requirements
- Determine the production efficiency requirements of the high-viscosity rotor pump filling machine according to production needs. Generally speaking, the higher the production efficiency, the higher the degree of automation of the equipment will be.
5. Equipment quality and after-sales service
- Choose a high-viscosity rotor pump filling machine manufacturer with reliable quality and good after-sales service. You can understand the strength and reputation of the manufacturer by checking the manufacturer's qualification certificates, customer evaluations, etc.
In conclusion, the high-viscosity rotor pump filling machine is an efficient, accurate, and hygienic filling device, suitable for the filling of various high-viscosity liquids. When choosing equipment, it is necessary to comprehensively consider the characteristics and production needs of the product and select the appropriate equipment model and manufacturer.
