The operation process of the filling machine mainly includes the following steps:
Machine installation and inspection: Ensure stable installation of the machine, adjust the filling track and bottle tray to a horizontal state. Check that all electrical switches are in the off position, connect external power, and ensure that the power socket is a three pin socket with a reliable grounding wire to prevent leakage.
Liquid preparation: Fill the storage tank with the liquid to be filled.
Preparation of medicine bottles: Insert the medicine bottles that need to be filled into the tooling box.
Power on: Turn the machine power switch to the ON position, and the power indicator light will light up, indicating that the power is on.
Filling head adjustment: Use the filling frame support plate to support the filling frame and ensure that it does not go down during the adjustment of filling. Adjust the positioning sleeve on the filling head to ensure that the filling needle can move up and down flexibly without obstruction.
Liquid circulation: Turn the switch below the storage tank to the open position to allow the liquid to flow into the main metering pump. Adjust the screws on the crank according to the total filling amount of each medicine bottle to ensure that the total metering pump is working properly.
Filling speed adjustment: Turn the knob of the filling speed control board to the appropriate position, turn on the switch on the filling speed control board, and the main metering pump will start working. The medicine liquid will enter the separator through the output pipe of the main metering pump, and then flow out through the needle tube. Measure the liquid volume with a measuring cylinder, carefully adjust the liquid volume trimmer, and complete the adjustment when the liquid flows out of each filling head to the set amount.
Precautions for use:
Safe operation: Ensure that the machine is running in the correct direction, check if all motors, bearings, etc. need to be lubricated, and it is strictly prohibited to operate without oil. Check if the safety facilities are functioning properly.
Equipment maintenance: After use, clean and maintain the equipment as necessary to prepare for the next use. Ensure that the power is turned off to prevent accidental startup.
Personal safety: Before starting up, check if there is any leakage in the power cord and plug. Operators should avoid wearing clothing that may be caught by moving parts, such as scarves, bracelets, watches, etc. Long haired individuals should wear a hair mask. When cleaning, protective equipment such as work clothes, gloves, and glasses should be worn to prevent strong acid and alkali corrosion.
Exception handling: There are no foreign objects inside the filling machine equipment. If there is any abnormal sound, the machine should be stopped immediately to check the cause. All protective materials should be safe and reliable. During machine operation, someone must monitor and do not approach the machine with tools or other objects. Do not allow personnel unrelated to the operation to approach equipment 12.
Linear filling machine (for filling different liquid products... - Baidu Baike
The linear filling machine is widely used in various industries such as food, daily chemical, pharmaceutical, and oil, and can fill different liquid products.
