Working Principle
Quantitative Conveying: The servo motor drives the rotor pump. As a positive displacement pump, the rotor pump extracts the pizza sauce from the storage tank through the volume change between the rotor and the pump casing. The servo motor can precisely control the rotation speed and rotation angle of the rotor pump, thereby accurately controlling the conveying amount of the sauce to ensure that the amount of sauce injected into the pizza dough base is consistent each time.
Filling Execution: After the pizza sauce is conveyed to the stuffing injection head, the stuffing injection head, driven by a robotic arm or other transmission devices, accurately moves to the designated position of the pizza dough base. The transmission device is usually also driven by a servo motor or other precise transmission mechanisms to ensure the accuracy of the stuffing injection position. Then, the sauce is evenly injected into the dough base through the nozzle of the stuffing injection head.
Structural Composition
Storage System: It is mainly composed of a storage tank made of stainless steel, which has good corrosion resistance and hygiene. There is a stirring device inside the tank, and the stirring blades are driven by a motor to rotate to prevent the sauce from settling or caking and ensure the uniformity of the sauce.
Conveying System: It includes components such as the servo rotor pump, pipelines, and valves. The servo rotor pump is the core of the conveying system, responsible for extracting the sauce from the storage tank and conveying it to the stuffing injection head under pressure. The pipelines are made of food-grade stainless steel or non-toxic plastic materials to ensure the hygiene and safety of the sauce during the conveying process. The valves are used to control the conveying direction and flow rate of the sauce, enabling precise control of the stuffing injection process.
Stuffing Injection System: The stuffing injection head is a key component, and its shape and size are designed according to different stuffing injection requirements. For example, for pizza dough bases of different sizes or different stuffing injection methods, the stuffing injection head can be designed into different shapes and calibers. Some stuffing injection heads can also perform stuffing injection at multiple points simultaneously to improve the stuffing injection efficiency.
Control System: Generally, a PLC (Programmable Logic Controller) combined with a touch screen control system is adopted. Operators set parameters such as the stuffing injection amount, stuffing injection speed, and stuffing injection position on the touch screen. The PLC controls the operation of the servo motor according to these parameters, and then precisely controls the conveying amount of the rotor pump and the movement of the stuffing injection head to achieve automated and precise control of the stuffing injection process.
Main Features
Accurate Quantification: Through the precise control of the operation of the rotor pump by the servo motor, the injection amount of the pizza sauce can be controlled within a very high precision range, generally reaching an accuracy of ±0.5% or even higher, ensuring that the amount of sauce used for each pizza is the same, which helps to improve the quality stability and taste consistency of the pizza.
Improved Efficiency: Compared with manual stuffing injection, its working efficiency is greatly improved. It can complete the stuffing injection work of a large number of pizzas in a short time, is suitable for large-scale pizza production enterprises, and can meet the requirements of the high-speed operation of the production line.
Easy Operation: Operators only need to set the parameters on the touch screen control system, and the equipment can automatically complete the stuffing injection process without the need for complex operation skills. The equipment also has a good human-machine interaction interface, and the parameter setting is intuitive and convenient, reducing labor costs and labor intensity.
Hygiene and Safety: It uses food-grade stainless steel materials and components that meet hygiene standards, making it easy to clean and disinfect. The structural design of the equipment is convenient for disassembly and cleaning, which can effectively avoid the pollution of the sauce during the stuffing injection process, ensure the hygiene and safety of the food, and comply with relevant food production hygiene standards and specifications.
Scope of Application
Pizza Production Enterprises: Whether they are large-scale industrial pizza production manufacturers or small and medium-sized pizza chain stores, the servo rotor pump pizza sauce stuffing injection machine can meet their large-scale and high-efficiency production requirements, ensure the stability of product quality, and help achieve standardized production.
Catering Distribution Centers: Distribution centers that provide pizza distribution services for multiple restaurants or catering stores can use this stuffing injection machine to quickly inject stuffing into the pizzas before distribution, ensuring that the distributed pizzas are fresh and delicious, and at the same time improving the distribution efficiency.
